Case Studies

'FOUP' Handler For Semiconductor Wafers

Throughout the semiconductor production process,devices are initially developed on a thin disc of silicon (normally referred to as a ‘wafer’). During the production cycle these wafers must not be…

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Automated Hard Drive Transfer System

This system was developed to transfer Hard Disk Drives (or HDD’s) from a production conveyor line to transportation boxes. The boxes were fitted into a movable, double-sided trolley unit, enabling boxes…

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Hard Drive Stacking System

In this example, the customer needed to automate the vertical stacking of Hard Disc Drives. The stacking function was achieved in a minimal vertical space, and the design has the flexibility to be used as a…

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Automated Videoconferencing Unit Test System

TestWorks Group was engaged by a major OEM to provide an automated solution for a testing a videoconferencing product. The unit-under-test (UUT) comprises an assembly which includes a camera, microphones,…

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Three Axis Gimbal Table

TestWorks Group were commissioned by a major avionics OEM to develop an automated avionics instrument test system which included requirements to rotate the unit-under-test (UUT) in three axes, to simulate…

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Interlocked 'Glove Box' Safety Enclosures

TestWorks Group have recently developed and supplied a number of safety-interlocked ‘glove boxes’ and test enclosures. A customer approached us with a requirement to safely handle their units-under-test…

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Replacement of Obsolete Test System

TestWorks Group has developed and supplied a functional test solution to a major multinational communications and defence corporation. The solution replaced an obsolete system which had become unreliable and…

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Military Aviation Power Supply Test System

TestWorks Group has completed the design, manufacture and integration of an advanced power supply functional test system, which covers testing a military Unit Under Test (UUT) in various modes under load, and…

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Breakout Units for Commercial Aircraft Controls

TestWorks Group has built a number of breakout boxes which are used to aid development and diagnosis of customer products. The breakout box sits between the customers’ unit under test (UUT) and their test…

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Chart Recorder for Commercial Aircraft Braking Systems

TestWorks Group were asked to develop a data acquisition solution for brake efficiency testing, replacing a system using a traditional chart recorder. The customer required the output to be as similar in…

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Safety Interlock Tester for Industrial Machinery

TestWorks Group has developed a solution for testing modular industrial machine safety interlock controls. The product to be tested can be configured by the manufacturer to have a varying quantity of…

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Test Solution for 70kW Industrial AC Drives

TestWorks Group has recently completed and installed a bespoke solution for testing AC drives. The system is capable of performing functional and Hi-Pot testing of units rated up to 100kW. Working with our…

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Transformer/Power Supply Test System for Medical System

TestWorks Group developed this bespoke solution for functionally testing a transformer unit used in a medical system, and also to provide automated Hipot/flash testing. The customer had developed a trolley for…

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Marine Sonar Transducer Test Solution

TestWorks developed and built a functional solution to automate testing of a sonar transducer unit. The system comprised a number of IEEE-controlled instruments and custom hardware installed in a 19” rack and…

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Machine Safety Vibration Cut-Out Unit

One of TestWorks’ customers manufacture vibration switch units for use on industrial machinery, whereby the unit will provide a safety cut-out if vibration exceeds a preset limit. TestWorks were asked to…

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Milk Crate Inspection & Test Systems

Traditionally, TestWorks Group has developed and supplied custom solutions for testing electronic, electrical and electromechanical units. However, we were commissioned to develop and build an automated…

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Airbus A380 Generator Motor Controller

Testing aircraft systems is amongst the most exacting environments for any manufacturer. The system shows an automated solution we developed for testing a Generator Motor Control Unit as used on the Airbus A380…

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Glue Controller for Cardboard Carton Manufacturer

As announced in 2015, TestWorks Group acquired Polytronics Design, based in Emsworth, Hants. A requirement arose to develop a system capable of controlling glue guns that are used to print glue on the flaps of…

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Build-to-Print Capability

In addition to developing complete bespoke test solutions, TestWorks Group can also offer a ‘Build-to-Print’ capability for systems, racks and fixtures. We will work from a set of drawings if available, or…

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Custom Hipot Solution for Alarm Annunciators

TestWorks Group have developed and built a custom automated hipot solution for testing several families of a customers' PCB modules. The requirement was to test several modules together, and the system…

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Latest News:

Another new acquisition!

Another new acquisition!

Following on from the recent acquisition of Adept Automation, Aylesbury and merger with PTP, Cambridge, TestWorks Group is delighted to announce the acquisition of AGS Electronics Ltd., based in Dunfermline.The…

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What our customers say:

"Unlike a previous supplier, TestWorks delivered our test system on specification, on time and on budget"
- Manufacturing Manager, Defence Equipment Manufacturer

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